CONTROLS ENGINEER - MES SYSTEMS

We’re seeking a highly skilled MES & Controls Engineer to support enterprise-level automation and manufacturing intelligence systems. Based in Texas this role is responsible for developing, deploying, and maintaining Manufacturing Execution Systems (MES) and Power BI tools across multiple production sites.

This role will collaborate closely with automation engineers, IT, and plant teams to drive MES functionality, enhance data visibility, and integrate new control system solutions that improve plant performance and operational insights.

Role Responsibilities:

• Develop, support, and maintain MES solutions using AVEVA/Wonderware ArchestrA, including graphics, scripting, objects, and integration with production data

• Configure and enhance MES modules such as Operations, Performance, and Quality

• Manage business process logic using AVEVA Work Tasks BPM and support LIMS system workflows

• Leverage AVEVA BI Gateway for data aggregation and warehousing

• Interface MES layers with PLC controls (Allen-Bradley/ControlLogix) and ensure real-time data availability

• Support and manage Power BI platforms (on-prem and cloud) to deliver actionable dashboards and reports

• Design and optimize Power BI datasets, data models, DAX measures, and SQL queries

• Migrate legacy SSRS and Tableau reports into Power BI ecosystem

• Build and maintain ETL processes using SQL Server Integration Services (SSIS)

• Collaborate cross-functionally to understand reporting needs, transform plant data, and build custom analytics tools

• Maintain documentation, troubleshoot systems, and ensure data integrity and compliance

Required Experience & Skills:

• 7+ years in controls/automation engineering within FDA-regulated or industrial manufacturing (food, beverage, CPG, or similar)

• Strong experience with Allen-Bradley PLCs and Ethernet/IP networked systems

• Advanced HMI development skills in AVEVA/Wonderware ArchestrA System Platform

• Working knowledge of object-oriented programming; C# in Microsoft Visual Studio preferred

• High proficiency in Microsoft SQL Server (2019+), SSIS, SSRS, and Excel

• Advanced SQL querying and data modeling capabilities

• Experience with MES systems and integrating plant floor data into enterprise platforms

• Strong analytical, troubleshooting, and documentation skills

• Ability to work autonomously and lead cross-site initiatives

Preferred Qualifications:

• Experience with AVEVA MES or similar platforms

• Knowledge of Power BI (Report Server & Power Platform), including DAX, dashboards, and data modeling

• Familiarity with Tableau and data visualization best practices

• Understanding of data warehouse architecture and ETL concepts

• Exposure to .NET development

• Power BI certifications or similar credentials