Hardware Test Engineer - Dexterity
- Test Strategy & Planning: Help define what needs to be validated across the Dexterity hardware program and translate design requirements into structured test plans at the component, sub-assembly, and system levels.
- Test Plan Authoring: Write test plans and procedures covering objectives, setup, instrumentation, pass/fail criteria, and data requirements, with traceability from requirements through results.
- Test Article Assembly: Assemble and configure test articles from prototype hardware, including instrumented builds and revision-controlled configurations, in close coordination with ME and EE.
- Test Execution: Execute tests from individual components (joints, linkages, actuators, sensors) through integrated system-level evaluations. Collect, process, and analyze data with attention to measurement quality.
- Results Reporting & Recommendations: Produce structured test reports with findings and recommendations that connect results to design implications, not just pass/fail outcomes.
- Design for Test Consulting: Engage with ME and EE during the design phase to identify instrumentation needs, access requirements, and fixture interfaces before hardware is built.
- Test Fixture Design & Fabrication: Design and build custom test fixtures and benchtop setups appropriate for an R&D environment, iterating as hardware evolves.
- Harnessing Support: Support the design, assembly, and documentation of wiring harnesses for Dexterity prototype hardware, ensuring routing, strain relief, and test-access requirements are met.
- PLM Engagement: Use the PLM system to manage test documentation, track hardware revisions, and keep test records aligned with the current hardware configuration.
- Root-Cause Analysis & Feedback: Diagnose test failures and anomalies with structured, data-driven analysis and provide clear feedback to design teams.
- Embedded Team Participation: Participate in design reviews, contribute to hardware decisions, and maintain active feedback loops with ME, EE, firmware, and controls engineers throughout the development cycle.
- Hands-on experience testing mechanical or electromechanical hardware, including setup, instrumentation, data collection, and analysis.
- Ability to write structured test plans with clear pass/fail criteria and traceable documentation.
- Experience designing and building test fixtures or benchtop test setups.
- Ability to read mechanical drawings, electrical schematics, and component datasheets.
- Familiarity with data acquisition systems and benchtop instruments (force/torque sensors, encoders, DAQs).
- Experience on multi-disciplinary hardware teams with fast iteration cycles.
- Systematic approach to debugging and root-cause analysis.
- Python competency for data processing and analysis.
- Ability to leverage AI agents for debug and development support
- Experience with robotic hand, gripper, or dexterous manipulation hardware.
- Familiarity with wire harnessing: routing, connector selection, and strain relief.
- Experience with a PLM system (e.g., Arena, Windchill, Teamcenter).
- CAD experience (e.g., SolidWorks, Onshape) for fixture design and drawing review.
- Background in mechanism characterization: stiffness, backlash, friction, or range of motion.
- Experience testing or characterizing electromechanical linear actuators, including force output, stroke, speed, and backdrivability.
- Prior experience in an R&D or prototype development environment.
- BS in Mechanical Engineering, Electrical Engineering, Robotics, Mechatronics, or related field + 3 years of relevant experience; MS + 1 year.
- Prolonged periods of sitting at a desk and working on a computer.
- Must be able to lift 15 pounds at times.
- Vision to read printed materials and a computer screen.
- Hearing and speech to communicate.
- This is a direct hire. Please, no outside Agency solicitations.
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