Injection Molding Process Engineer I

Description: We are seeking a contract Molding Process Engineer with a strong specialization in software and automation validation to support our medical device injection molding operations. This role goes beyond traditional process engineering the ideal candidate combines deep injection molding process knowledge with computer systems validation (CSV) expertise, statistical analysis skills, and hands-on experience with computerized quality systems such as Kneat. This person will play a key role in validating molding equipment, automation, and the digital systems that support our quality and manufacturing operations.
Key Responsibilities
Develop, execute, and document process validation protocols (IQ/OQ/PQ) for injection molding equipment and tooling
Lead or support computer system validation (CSV) and automation/equipment validation activities for molding-related systems (HMI, PLC-controlled equipment, robotics, vision systems, data acquisition systems)
Author, review, and manage validation documentation within Kneat (or equivalent electronic validation lifecycle management system)
Apply statistical methods (e.g., Cpk/Ppk, DOE, SPC, MSA, hypothesis testing) to support process capability studies, validation sample sizing, and continuous improvement efforts
Partner with Quality, Manufacturing, and Engineering teams to ensure compliance with applicable quality system regulations (FDA 21 CFR Part 820, ISO 13485, Part 11 / Annex 11 for computerized systems)
Investigate process deviations, non-conformances, and equipment issues, applying structured critical thinking and root cause analysis
Write clear, audit-ready technical documentation including protocols, reports, risk assessments, and standard operating procedures
Support integration and validation of computerized systems used in production and quality operations (e.g., MES, LIMS, electronic batch records, Teamcenter or similar PLM tools)
Collaborate cross-functionally with tooling, automation, and quality engineering teams to troubleshoot and optimize molding processes
Use SAP to support production orders, material/BOM data, and manufacturing records tied to molding operations
Query and manipulate manufacturing/quality data using SQL to support process analysis, reporting, and validation data reviews
Utilize RJG systems (e.g., eDART, CoPilot) and RJG-based validation methodology to monitor, control, and validate the injection molding process
Support validation of HMI (Human-Machine Interface) systems and cloud/server-based platforms used in production and quality operations
Required Qualifications
Bachelor's degree in Mechanical, Manufacturing, Plastics, Industrial Engineering, or related technical field (or equivalent hands-on experience)
Solid, demonstrable experience with injection molding processes (LSR and/or thermoplastic) in a regulated manufacturing environment
Proven experience with process validation (IQ/OQ/PQ) and computer system / automation validation
Working knowledge of an electronic validation platform such as Kneat (or similar: TrackWise, MasterControl, Veeva)
Strong statistical analysis skills (Minitab, JMP, or Excel-based statistical tools)
Familiarity with computerized quality systems and data integrity principles (21 CFR Part 11 / Annex 11)
Strong technical writing skills able to produce clear, structured, audit-ready protocols and reports
Strong critical thinking and problem-solving ability; comfortable working through ambiguous or complex technical issues independently
Proficiency with standard computer tools (MS Office/Excel; PLM/document control systems such as Teamcenter is a plus)
Working knowledge of SAP (production orders, BOMs, material master data) in a manufacturing setting
Working knowledge of SQL or other database tools for querying and analyzing manufacturing/quality data
Knowledge of RJG process monitoring/control systems and RJG validation software (e.g., eDART, CoPilot) is required
Experience validating HMI systems and cloud/server-based software platforms
Preferred
Experience in a medical device manufacturing environment (ISO 13485, FDA-regulated)
Experience with automation/robotics validation on the production floor
Six Sigma / Lean certification


Custom Fields:
Name: Remote Worker
Value: No


Name: Invoice Type
Value: USA-ARL-Staffing-USD


Name: Worker Time Type
Value: Full Time


Name: Supervisory Org
Value: ENG - HOU Mold Engineering II(Maged Faltaous)-60004910


Name: System Access Required
Value: Yes


Name: Workspace
Value: None


Name: Badge ID Required
Value: Yes


Name: Work Desk Phone Number Required
Value: No