Manufacturing Engineer (Supply Chain) - Electromechanical
- Serve as the internal subject matter expert on manufacturing processes for wire harness assemblies, PCBAs, motor assemblies, actuators, connectors, and other electromechanical components used in humanoid robotic systems
- Determine the ideal manufacturing method, process flow, and critical process parameters for new and re-sourced parts; define these requirements for suppliers
- Evaluate supplier manufacturing equipment, tooling, fixtures, and process controls through on-site assessments; identify gaps and drive corrective actions
- Review and approve supplier process documentation including control plans, PFMEAs, and work instructions
- Own the end-to-end NPI lifecycle at suppliers — from manufacturing feasibility review through PPAP/FAI approval and ramp to rate production
- Qualify new suppliers by conducting detailed manufacturing capability assessments covering process capability (Cpk/Ppk), equipment adequacy, workforce competency, and capacity
- Collaborate with design and materials engineers to ensure DFM feedback is incorporated early and manufacturing intent is clearly communicated to suppliers
- Develop and execute supplier qualification plans for new parts, engineering changes, and supplier transitions
- Lead root cause analysis and corrective action (8D, 5-Why, Fishbone) for supplier quality escapes; drive containment, disposition, and permanent resolution
- Analyze supplier quality and delivery metrics (PPM, OTD, first-pass yield, scrap rates) to identify systemic issues and develop data-driven improvement plans
- Create and disposition non-conformance reports and deviations, working with engineering counterparts on rework, repair, or use-as-is decisions
- Identify and implement product and process improvements that reduce cost, mitigate supply risk, eliminate defects, and improve cycle time
- Partner with the procurement team to match sourcing decisions with verified supplier manufacturing capabilities — you are the technical voice in make-vs-buy and supplier selection decisions
- Function as the manufacturing engineering liaison between purchasing, design engineering, production, and the supplier base
- Conduct independent research to identify potential new suppliers and emerging manufacturing capabilities relevant to robotic hardware
- Demonstrated experience conducting supplier manufacturing process audits and capability assessments on-site at supplier facilities
- Working knowledge of PPAP, APQP, FMEA (process), control plans, MSA, and SPC — not just awareness, but direct application in a manufacturing or supplier quality context
- Experience leading root cause and corrective action investigations (8D methodology) with suppliers
- Familiarity with quality management system standards (ISO 9001, IATF 16949, AS9100, or NADCAP) and how they translate to shop-floor controls
- Proficiency with metrology tools and GD&T interpretation relevant to electromechanical hardware
- Ability to travel up to 30% (domestic and international supplier visits)
- PREFERRED QUALIFICATIONS
- Experience in robotics, aerospace, defense, automotive, or other high-reliability electromechanical product environments
- Familiarity with IPC standards (IPC-A-610, IPC/WHMA-A-620, J-STD-001)
- Six Sigma Green Belt or Black Belt certification
- Experience with MRP/ERP systems and BOM management
- Background in DFM/DFA analysis for electromechanical assemblies
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, Industrial Engineering, or a closely related engineering discipline (a degree is required — related STEM degrees will be considered only with directly applicable manufacturing engineering experience)
- 5+ years of hands-on manufacturing engineering experience in at least two of the following: wire harness fabrication and assembly, PCB fabrication and PCBA assembly (SMT, wave, selective solder, conformal coat), electric motor or actuator assembly, connector and cable assembly, or other electromechanical component manufacturing
- Prolonged periods of sitting at a desk and working on a computer
- Must be able to lift 15 pounds at times
- Vision to read printed materials and a computer screen
- Hearing and speech to communicate
- This is a direct hire. Please, no outside Agency solicitations.
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