Project Engineer - Rod Lift

Weatherford
Houston, TX
Job Overview:

Weatherford is seeking an experienced Mechanical Design Engineer to join our Rod Lift Downhole Pumps team in Houston, TX . This is a hands-on, P3-level product engineering role where you'll take full ownership of projects from concept through production release. You'll work at the intersection of product design, manufacturing, and field performance, translating real-world challenges from demanding environments-like high-sand Permian Basin wells and corrosive, high-GOR applications-into durable, reliable engineering solutions for one of the world's most widely deployed artificial lift methods.

Responsibilities:

  • Lead product design and development of rod lift downhole pump components including barrels, plungers, valve cages, seats, and peripheral hardware
  • Own the full product lifecycle from concept, design, and prototype through testing, production release, and sustaining support
  • Create detailed 3D models and 2D production drawings using PTC Creo Parametric, including BOMs and specifications with proper GD&T
  • Select appropriate materials for oilfield environments (alloy steels, hard coatings, elastomers) considering wear, corrosion, and pressure conditions
  • Conduct engineering analyses including tolerance stack-ups, stress calculations, FEA, and design verification testing
  • Collaborate cross-functionally with manufacturing, field service, sales, and applications teams to ensure producible, cost-effective designs that incorporate customer feedback
  • Manage multiple concurrent projects with minimal supervision, maintaining schedule, budget, and quality targets
  • Maintain engineering documentation in PDM/PLM systems with proper revision control and design traceability
  • Support failure analysis investigations and translate findings into corrective design actions
  • Ensure compliance with API 11AX and related standards
Skills Required:

  • Strong mechanical engineering fundamentals: statics, dynamics, materials, and fluid mechanics
  • Proficiency in PTC Creo Parametric or equivalent 3D CAD (SolidWorks, NX, CATIA)
  • Ability to design precision-machined components with proper GD&T for production
  • Working knowledge of fluid mechanics and positive displacement pump hydraulics
  • Clear written and verbal communication skills with ability to present technical content to diverse audiences
  • Strong project management abilities with capacity to deliver on time with minimal supervision
Qualifications Required:

  • Bachelor of Science in Mechanical Engineering or closely related field
  • 5-8+ years of experience in oil & gas mechanical, design, or field engineering
  • Hands-on experience with rod lift downhole pumps (field, manufacturing, or product design)
Qualifications Preferred:

  • Direct experience with sucker rod pump components: barrels, plungers, valves, and couplings
  • Experience in the Permian Basin, Midcontinent , or other major rod lift producing regions
  • Master of Science in Mechanical Engineering or Professional Engineer (PE) license
  • Experience with FEA/structural simulation tools (ANSYS or equivalent)
  • Proficiency with PTC Windchill or equivalent PDM/PLM system
  • Experience designing welded structures and weld-joint specifications
  • Familiarity with API 11AX and related artificial lift standards
  • Knowledge of NACE MR0175 / sour service material requirements
  • Experience with failure analysis methodologies (8D, fishbone, FMEA)
  • Familiarity with oilfield artificial lift systems broadly (ESP, gas lift, plunger lift)
  • Experience providing field technical support or conducting field trials

Travel Requirement: Up to 10% annually

#LI- KP1
Posted 2026-06-16

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