Manufacturing Development Engineer
- Evaluate new designs for manufacturability, assembly efficiency, and cost-effectiveness throughout the development cycle.
- Partner with design engineers to influence product architecture and optimize for DFM, DFA, and DFT principles.
- Define and develop manufacturing processes, work instructions, and tooling to support prototype builds and production scale-up.
- Evaluate and implement new manufacturing technologies and automation opportunities to improve quality, repeatability, and throughput.
- Develop Statements of Work for capital equipment and manage on-site vendor assessments.
- Create manufacturing documentation including process flow diagrams, work instructions, control plans, and routers.
- Lead and facilitate Process Failure Mode and Effects Analyses (PFMEA) to identify and mitigate manufacturing risks.
- Support prototype builds, collect feedback, and drive design and process improvements before release to production.
- Collaborate with production, quality, and supply chain teams during product launch and handoff to ensure readiness and smooth transition.
- Bachelor’s or master’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related technical field.
- 2 to 5 years of experience in manufacturing or process engineering, preferably in high-reliability or precision industries such as aerospace, defense, or electronics.
- Strong understanding of manufacturing processes such as machining, molding, stamping, plating, assembly, and automation.
- Experience with process documentation, work instructions, and manufacturing standards.
- Detail-oriented, self-motivated, and able to work effectively under normal supervision.
- Strong communication and organizational skills with the ability to work cross-functionally with engineering, quality, and operations teams.
- Experience supporting new product introduction (NPI) or production launch for complex electromechanical assemblies.
- Hands-on experience with automation, fixture design, and manufacturing equipment integration.
- Experience developing cable-assembly or connector manufacturing processes.
- Proficiency with CAD and PLM systems for reviewing designs and developing tooling concepts.
- Working knowledge of Lean Manufacturing and Six Sigma principles.
- Familiarity with PFMEA, control plans, and process validation techniques.
- Proven ability to manage projects in a fast-paced development environment
- Understanding of aerospace and defense quality systems and standards (AS9100, MIL-STD, IPC, etc.).
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