Manufacturing Equipment Reliability Engineer
- Lead equipment reliability improvement efforts for large CNC threading machines, SAW welding lines, pipe conveying equipment, and related manufacturing systems.
- Identify recurring equipment failures, downtime drivers, process instability, and maintenance gaps using data, observation, operator input, and maintenance history.
- Conduct root cause analysis and recommend practical corrective and preventive actions to improve uptime, reliability, safety, quality, and throughput.
- Develop, update, and maintain technical documentation, troubleshooting guides, repair procedures, preventive maintenance instructions, and standard work for maintenance teams.
- Partner with maintenance and operations to improve preventive maintenance programs, spare parts strategies, inspection criteria, and equipment care practices.
- Provide technical guidance to operations and maintenance teams during troubleshooting, repair planning, equipment recovery, and reliability improvement activities.
- Prioritize reliability projects based on business impact, safety, downtime reduction, process stability, and resource availability.
- Lead implementation of reliability improvements from problem definition through execution, verification, and sustainment.
- Support manufacturing engineering projects, equipment upgrades, automation initiatives, and process improvement efforts at Beaumont and other global facilities as needed.
- Collaborate with internal teams, vendors, and equipment specialists to evaluate failure modes, technical solutions, equipment modifications, and long-term reliability improvements.
- Monitor improvement effectiveness using measurable indicators such as downtime, repeat failures, repair frequency, PM compliance, mean time between failures, mean time to repair, and production impact.
- Support safe work practices by ensuring equipment changes, procedures, and maintenance recommendations consider safety, ergonomics, maintainability, and operational risk.
- Communicate technical recommendations clearly to maintenance, operations, engineering, and leadership audiences.
- Maintain strong ownership of assigned projects, follow through on commitments, and provide timely updates on progress, risks, barriers, and results.
- Minimum of 5 years of relevant manufacturing, reliability, maintenance engineering, manufacturing engineering, or equipment support experience.
- Hands-on experience supporting industrial manufacturing equipment in a production environment.
- Strong technical problem-solving skills, including root cause analysis and corrective action implementation.
- Experience developing maintenance procedures, troubleshooting documentation, preventive maintenance plans, or technical work instructions.
- Ability to work independently, manage priorities, and lead improvement efforts without requiring close day-to-day supervision.
- Strong communication skills with the ability to work effectively with maintenance technicians, operators, engineers, vendors, and leadership.
- Detail-oriented approach to documentation, procedure development, follow-up, and technical accuracy.
- Ability to support equipment issues in a hands-on manufacturing environment.
- 10 or more years of relevant experience in manufacturing equipment reliability, maintenance engineering, or manufacturing engineering.
- Bachelor's degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical field.
- Associate degree or technical degree may be considered with strong relevant experience, equipment knowledge, and demonstrated reliability improvement capability.
- Experience with CNC equipment, threading operations, pipe or tubular manufacturing, welding systems, material handling or conveying systems, or automation projects.
- Experience with reliability tools such as FMEA, RCA, 5 Whys, Pareto analysis, condition monitoring, PM optimization, or equipment criticality assessment.
- Experience supporting multi-site or global manufacturing operations.
- Technical Problem Solving: Analyzes complex equipment issues, separates symptoms from root causes, and develops practical solutions.
- Reliability Mindset: Focuses on preventing repeat failures, improving maintainability, and sustaining equipment performance.
- Self-Leadership: Works independently, takes ownership, and drives work forward without waiting for direction.
- Collaboration: Builds effective working relationships with maintenance, operations, manufacturing engineering, and global stakeholders.
- Communication: Explains technical information clearly and adapts communication to the audience.
- Planning and Prioritization: Organizes work around business impact, safety, downtime reduction, and resource constraints.
- Documentation Discipline: Creates clear, usable, accurate procedures and technical guidance for maintenance and production teams.
- Continuous Improvement: Identifies opportunities to improve equipment, processes, maintenance practices, and production stability.
- Results Orientation: Follows through on reliability actions and measures the impact of improvements.
- Reduced unplanned downtime on critical equipment.
- Reduced repeat failures and emergency repairs.
- Improved preventive maintenance effectiveness and completion quality.
- Improved troubleshooting speed and repair consistency through better documentation.
- Improved equipment availability, process stability, and production support.
- Successful implementation of prioritized reliability and automation improvement projects.
- Strong feedback from maintenance, operations, manufacturing engineering, and leadership on technical support and follow-through.
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