Equipment Control Engineer
- PLC Programming & Automation Development
- Design, develop, and maintain PLC programs using:
- Siemens PLCs (S7-1200, S7-1500, TIA Portal)
- Mitsubishi PLCs (MELSEC series – GX Works2 / GX Works3)
- Develop structured, scalable code for new equipment and improve existing automation systems.
- Configure and maintain HMI systems (Siemens WinCC, Mitsubishi GOT, or similar). Support SCADA and MES integration for real-time production monitoring and data acquisition.
- Industrial Robotics Integration:
- Program, integrate, and troubleshoot industrial robots including:
- ABB (RobotStudio)
- Stäubli (VAL3) or similar platforms
- Support robotic applications such as pick-and-place, palletizing, assembly automation, material handling, and vision-guided positioning.
- Lead installation, startup, testing, and validation of automated production lines and robotic workcells. Coordinate with OEMs, contractors, and internal teams to ensure systems meet operational and safety requirements.
- AGVs startup, testing, and validation.
- Configure and troubleshoot servo drives, motion controllers, VFDs, and coordinated motion systems integrated with Siemens and Mitsubishi PLCs.
- Profinet
- Ethernet/IP
- Modbus TCP/IP
- CC-Link
- OPC-UA
- Ensure seamless integration between PLCs, robots, vision systems, and MES platforms.
- Provide advanced troubleshooting support for PLC logic, robotics, electrical systems, and automation equipment. Conduct root cause analysis (RCA) to eliminate recurring failures and improve OEE.
- Implement and validate safety-rated controls including safety PLCs, emergency stop circuits, interlocks, light curtains, and area scanners in compliance with OSHA, NFPA, ISO, and NEC standards.
- Analyze production data to improve cycle times, repeatability, throughput, and reliability. Drive automation upgrades that reduce manual intervention and increase efficiency.
- Maintain updated PLC backups, robot programs, electrical schematics, and technical documentation. Provide training to maintenance and production teams on troubleshooting and system operation.
- B.S. in Electrical Engineering, Mechatronics Engineering, Automation Engineering, or related field
- 5+ years of experience in controls engineering within a manufacturing environment
- Strong hands-on experience with:
- Siemens PLCs (TIA Portal, S7-1200/1500)
- Mitsubishi PLCs (MELSEC, GX Works)
- Experience with robotic programming (ABB, Stäubli preferred)
- Experience commissioning automated production lines
- Strong knowledge of industrial networking and motion control systems
- Experience in high-volume or continuous manufacturing environments preferred
- Siemens or Mitsubishi PLC Certification
- ABB or Stäubli Robotics Certification
- OSHA 10 or OSHA 30 Certification
- Bilingual (English/Spanish) is a plus
- Key Skills & Competencies
- Siemens PLC Programming (TIA Portal)
- Mitsubishi PLC Programming (GX Works)
- Industrial Robotics Integration
- Servo & Motion Control Systems
- HMI/SCADA Configuration
- Industrial Networking (Profinet, CC-Link, Ethernet/IP)
- Root Cause Analysis (RCA)
- Equipment Commissioning
- Safety System Integration
- OEE & Process Optimization
- Strong Analytical & Troubleshooting Skills
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